TY - JOUR PY - 2020// TI - Mica-based multilayer nanocoating as highly-effective flame retardant and smoke suppressant JO - ACS applied materials and interfaces A1 - Fahami, Abbas A1 - Lee, Jungyu A1 - Lazar, Simone A1 - Grunlan, Jaime C. SP - ePub EP - ePub VL - ePub IS - ePub N2 - Highly flammable polyurethane foam (PUF) remains a key risk factor associated with bedding and upholstered furniture, contributing to the yearly destruction of property and loss of lives. In an attempt to tackle this issue and develop a more benign flame retardant (FR) for PUF, a mica-based nanocomposite was deposited using layer-by-layer assembly. Chitosan (CH) and poly(acrylic acid) (PAA) were used to stabilize high aspect ratio mica. Foam treated with eight bilayers (BL) of CH and PAA-stabilized mica preserves the porous foam structure, prevents melt dripping, and self-extinguishes during a 10 s torch test, while uncoated foam is completely consumed. When exposed to a 35 kW/m2 heat flux during cone calorimetry, the peak heat release rate is reduced by 54% and less volatile molecules are released during combustion, resulting in a 76% reduction in total smoke release. This multilayer coating serves as an environmentally benign template for flame retarding polyurethane foam and various other three-dimensional substrates.

Language: en

LA - en SN - 1944-8244 UR - http://dx.doi.org/10.1021/acsami.0c02397 ID - ref1 ER -